1.raw material bone crushing system
2.extraction tank system
3.water recovery system
4.cooling water system of concentrator
5.broth separation tank system
6.temporary storage tank system before concentration
7.batching and sterilization tank
8.homogenizer
9.steel platform
10.filling system
11.residual bone system
12.electronic control system
1.raw material bone crushing system includes: raw material unpacking platform, feed conveyor, discharge conveyor, crusher, raw material frame , etc.
2.The extraction system includes: precision filter, extraction tank, double filter, transfer pump, circulation pump,etc.
3.The broth separation system includes: broth separation tank, particle filter, liquid transfer pump, buffer bucket, etc.
4.The temporary storage tank system before concentration includes: temporary storage tank before concentration, particle filter, transfer pump , etc.
5.Batching and sterilization tank,homogenizer: batching and sterilization tank, pneumatic diaphragm pump, homogenizer ,etc.
6.Steel platform: extraction,separation, temporary storage, batching, sterilization, maintenance and mobile and extraction tank bracket.
7.Filling system: liquid filling machine, particle filling machine, particle filter, CAM rotor pump, sealing machine.
8.residual bone system: residual bone trough, slide bucket, raw material bin, heating mixing tank, coil dryer, rotary cooler, spray tower, screw conveyor, distribution cabinet, material mixing bin, high temperature slaking tank, exhaust gas vacuum cooling and drying.
9.Electric control system: all electric control parts.
The ossein extraction and concentration equipment designed and produced by our company will be designed and produced according to the production scale of customers. It has standard 1.5T, 3T, 5T, 10T, 15T, 20T and other different specifications. It has the advantages of high extraction efficiency, low energy consumption cost and convenient operation.
Its technological process: animal bone → crushing→ pretreatment →extraction → separation → concentration → preparation → drying (filling/bagging)→ finished product.
Ossein, as a flavoring substance, has been widely used in instant noodle flavoring packages, sauces and snack foods to enhance the flavor and protein content of products. Extracting flavorful substances from bone can not only make better use of the nutritional components of bone, but also provide raw materials for the production of some flavorings. Our (chicken, pig, cow) OSSEIN production line can be widely used in meat processing, instant noodles (seasoning package) production.For example， ossein as the base material, appropriate addition of sugar, organic acid, monosodium glutamate, spices and flavor nucleotide and other substances, can be made into different varieties and different flavors of compound condiments.
This system is applicable in concentrating of all kinds of bone extracts solution. According to the content and physico-chemical property of bone extracts solution. We adopt the technology of membrane filtration or MVR to achieve the separating and concentrating the bones extract, and produce the bone products with high additional value.
(2)Performance Characteristics
Firstly turn on the stirrer motor and reducer, under the drive of stirring shaft rotary, the scrapper stirrer; propeller, frame stirrer will all start rotary.
The Polystyrene plate connected with spring installed on the scrapper stirrer sweeps the material stick on the inner tank wall, between the level beam of frame
stirrer and the shaft has 45 degrees angle, which will form pushing force.
Input solid material after the stirrer starting, otherwisethe solid material may deposit to the dead angle under the stirrer supporting bearing, the bottom sectorial
scrapper can blend the material to dissolve it evenly. Afterwards turn on the steam, the steam heats the product inside tank through the jacket baffle plate and
jacket covers, the condensate water is discharged through the condensate outlet. Observe the temperature of the probe, adjust the stirrer speed and direction, Turn off
the steam after the reaction finisshed, open the bottom valves to discharge. After discharging,turn on the CIP cleaning ball to clean the tank inside surface, all
reaction procedures finish.
JNBAN vacuum belt dryers have been included in the“ Eleventh Five-Year National Science and Technology Support Program, Zhejiang Science and Technology Department Major Science and Technology Public Relations Project and Zhejiang Province” Major Science and Technology Special (Priority Theme) Social Development Project. There are 4 papers and 6 patent applications accepted, including 4 invention patents, 2 special authorizations, and 10 practical patents. They won the third prize of Zhejiang Science and Technology Progress Award and the first set of products in Zhejiang Province.……
Wenzhou Jinbang Light Industry Machinery Co., Ltd. is a high-tech enterprise integrating R & D, manufacturing and sales. Professional in the production and sales of pharmaceutical, bioengineering machinery and equipment professional enterprises. The company mainly specializes in consulting, scheme design and manufacturing, budget, on-site installation and after-sale maintenance of traditional Chinese medicine extraction equipment, concentration equipment, separation and purification equipment, alcohol recovery equipment and drying equipment.……
Wenzhou Jinbang Light Ind Machinery Co., Ltd
E-mail: info@jnbantech.com
P.C: 325025
Address: No. 420 Binhai 23rd Road, Binhai Park, Economic & Technological Development Zone, Wenzhou, Zhejiang, China
