Automation

Industry 4.0 Automation and Digital DCS Solutions

PRODUCTS DETAIL

 

Automation and digitalization

Equipment
Automation

Process
Automation

Jinbang provides a variety of integrated DCS automation solutions including DeltaV platform, PCS7 platform, Experion PKS platform, etc., which are used to break the information barriers between devices, centrally manage discrete devices, form a complete device control chain, and realize process automation through overall Batch control + DCS, helping users who want to achieve digital transformation.

Fully compliant with ISA-88 standards

Data centralization

Flexible control improves system risk resistance

With a variety of formulas, flexible deployment combined with process

Fully automated process to reduce losses caused by human errors

Improve the efficiency and stability of production equipment

Process Automation Control Design Principles

For the process sections of feeding, extraction, concentration, alcohol precipitation, online cleaning, etc., we design the control system network architecture, large screen comprehensive monitoring, and on-site process information display. We also design the process flow automation control, production control and process control scheme, and reflect the following main principles:

Economic
rationality

Modular design of
process units

Full quality
control

Computer System
Validation

【 Large screen comprehensive information display 】

【 Configuration screen 】

Process automation control authority management

Complex password policy

Password complexity requirements, password length limits, regular password changes, non-repetitive passwords, automatic account logout, account lockout, etc.

Multi-level permission allocation

Screen browsing, parameter input, modify alarm value, reset alarm, alarm confirmation, manual and automatic switching, operation mode selection, stop system, modify date and time, configuration, debugging, trend, edit security settings, edit user group data, edit user group access rights, change own password, etc.

【 System Cabinet 】

【 Communication valve island 】

【 Solenoid valve 】

【 Tracheal layout 】

【 Bridge cable tube 】

【 Automatic installation 】

Factory 3D Design

3D Content:

  1. Equipment diagram
  2. Equipment layout diagram
  3. Three-dimensional process
  4. Main pipeline
  5. Utility Pipes
  6. Instrument valve distribution

3D drawing requirements:

  • The integrity of the picture
  • Correctness of the model
  • Overall aesthetics
  • Design specification
  • Coordination of tones

Three-dimensional image function:

  • Guided installation
  • Avoid Fights
  • Quantity calculation
  • For viewing

meter

Temperature Sensor

The temperature is measured using armored platinum resistance, with A-grade accuracy and made from domestic high-quality brands

Pressure transmitter

The pressure transmitter is a domestic high-quality brand with an accuracy of 0.5%

Liquid level transmitter

The capacitors are imported brands, with an accuracy of 5mm within 2m and 15mm above 2m

Flow transmitter

Electromagnetic flowmeter. Vortex flowmeter is imported brand

Density meter

Choose imported brands

Liquid level switch

Choose imported brands

valve

Steam Control Valve

Choose imported brands

Pneumatic diaphragm valve

Using domestic high-quality and imported brands

Pneumatic ball valve/pneumatic angle seat valve

Using domestic high-quality and imported brands

MES modular architecture

MES formula design and execution

Function Definition

  • BOM definition (can also come from ERP)
  • The graphical sequential model incorporates the entire production process of the product and its related parameters (CPP key process parameters, CQP key quality attributes) into the system and implements version and change control (pre- and post-clearance, material feeding verification, production execution)
  • Operation interface definition
  • Electronic Batch Record Definition
  • Device Definition
  • Receive ERP production plans and automatically decompose production instructions by process, time sequence, personnel, and workstations

Process recipe management

According to the product characteristics, the product process parameters are combined with the software formula management to realize the independent formula production, management and modification functions of each variety. At the same time, the automatic import and production of the formula can be realized, and the materials can be automatically identified. Automatic selection of formula parameters

MES weighing ingredients

Role-Based Design

  • Ensure continuity of functionality and interface
  • The system guides the weighing operation process
  • Integrated deviation management mechanism

Easy to integrate

  • S88 standard control formula
  • Real-time weighing interface

Open interface

  • Interfacing with 3rd-party devices

Electronic scales

  • Electronic scale automatic selection
  • Consider range, accuracy and tolerance
  • Consider the calibration and testing status of electronic scales
  • Predefined weighing methods
  • Select a weighing device by scanning the QR code

Deviation handling

  • Communication failed, manual selection
  • Allows returning to the previous step

Automatic control project case

【 Jiangsu Yangtze River (Longfengtang Phase I) Chinese medicine extraction digital workshop 】

【 Automation control of Chinese medicine extraction (Phase II) of Anhui Huarun Jinchan Pharmaceutical 】

Cooperation with the customer

Company Profile

JNBAN vacuum belt dryers have been included in the“ Eleventh Five-Year National Science and Technology Support Program, Zhejiang Science and Technology Department Major Science and Technology Public Relations Project and Zhejiang Province” Major Science and Technology Special (Priority Theme) Social Development Project. There are 4 papers and 6 patent applications accepted, including 4 invention patents, 2 special authorizations, and 10 practical patents. They won the third prize of Zhejiang Science and Technology Progress Award and the first set of products in Zhejiang Province.……

Pre-sale and after-sale service commitment

Technical service plan within warranty period

Wenzhou Jinbang Light Industry Machinery Co., Ltd. is a high-tech enterprise integrating R & D, manufacturing and sales. Professional in the production and sales of pharmaceutical, bioengineering machinery and equipment professional enterprises. The company mainly specializes in consulting, scheme design and manufacturing, budget, on-site installation and after-sale maintenance of traditional Chinese medicine extraction equipment, concentration equipment, separation and purification equipment, alcohol recovery equipment and drying equipment.……

Contact us

Wenzhou Jinbang Light Ind Machinery Co., Ltd

E-mail: info@jnbantech.com

P.C: 325025

Address: No. 420 Binhai 23rd Road, Binhai Park, Economic & Technological Development Zone, Wenzhou, Zhejiang, China

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