We are thrilled to announce the successful installation and commissioning of a state-of-the-art nicotine extraction production line overseas. This advanced facility is designed to process 40 tons of tobacco leaves per day, marking a significant milestone in our journey as a leading nicotine extraction production line manufacturer.
Project Overview:The production line was custom-designed to meet the client’s specific requirements, ensuring high efficiency, precision, and safety in nicotine extraction. From initial consultation to final installation, our team worked closely with the client, providing comprehensive solutions that include equipment manufacturing, on-site assembly, and technical training.
Nicotine Extraction ProcessThe nicotine extraction process employed in this project is based on advanced #6 solvent extraction technology.
The major steps include:Tobacco Leaf Preparation
The tobacco leaves are first shredded, fermentation and prepared for extraction. Proper preparation ensures maximum surface area exposure for efficient solvent penetration.
Extraction
Using a continuous countercurrent extraction system, nicotine is extracted from the leaves by employing #6 solvents. This method guarantees high extraction rates while maintaining the quality and purity of the nicotine.
Filtration and Purification
The extract undergoes multi-stage filtration to remove impurities, followed by a purification process to ensure the nicotine meets pharmaceutical-grade standards.
Concentration and Recovery
The extracted nicotine solution is then concentrated using a vacuum evaporator. Solvents are recovered and recycled, minimizing waste and reducing operational costs.Make nicotine up to USP/EP standards.
Final Product Collection
The concentrated nicotine is collected and stored in sealed, light-proof cold storage facilities under strict quality control measures.
Key Features of the Production Line
High Efficiency: Capable of processing 40 tons of tobacco leaves daily, ensuring large-scale production.
Energy-Saving Design: Integrated solvent recovery and energy-efficient components significantly reduce operating costs.
Automation and Safety: Advanced control systems allow for precise process monitoring, enhancing safety and reliability.
Environmentally Friendly: Waste management and solvent recovery systems are designed to minimize environmental impact.
Client FeedbackThe client has expressed their satisfaction with the performance of the production line, praising the seamless installation process and the exceptional quality of the final nicotine product. This project further strengthens our reputation as a reliable global supplier of nicotine extraction equipment.
About UsAs a leading manufacturer of nicotine extraction production lines, we are committed to providing our clients with innovative solutions and top-notch equipment. Whether you require a large-scale production line or a customized system, our team is here to help you achieve your goals.
For more information, feel free to contact us or visit our website.
If you have any questions about nicotine extraction processing line, please feel free to contact me. Tel/WeChat/Whatsapp: +86-13819752271 Mr. Siman
